Cable and Wire Harness Assembly

Please change the first paragraph with the following: In today’s complex electronics, the assembly of cables and wire harnesses is critical, providing the necessary connectivity between components across diverse systems such as automotive, aerospace, and consumer electronics. At Stracon, we adhere to the IPC/WHMA-A-620 standard, ensuring the highest quality and reliability in our cable and wire harness assembly services.

Here’s a detailed look at the components and processes that define our cable and wire harness assembly services:

  • Wires: Made primarily of conductive copper or aluminum for optimal conductivity and flexibility.
  • Cables: Composed of multiple wires within a protective sheathing to ensure organized and insulated wiring structures.
  • Connectors: Critical for establishing secure and reliable connections between different electronic components.
  • Sleeving and Tubing: Applied over wires and cables to protect against environmental hazards, moisture, and abrasion.
  • Terminal Ends: The termination points for wire or cable connections, secured through crimping, soldering, or insulation displacement.

Efficient cable and wire harness assembly not only ensures the reliability and durability of electronic systems but also enhances their performance, supporting seamless operations across various industrial applications.

Cable and Wire Assembly Process

Wire Preparation

Includes cutting, stripping, and crimping wires to precise specifications and preparing terminals.

Harness Braiding

Wires and cables are bundled and woven into a cohesive structure using looming or taping, enhancing the harness’s durability.

Connector Installation

Connectors are meticulously attached at specified points to ensure alignment and secure fastening.

Testing and Quality Assurance

We perform extensive electrical tests to confirm continuity, insulation integrity, and compliance with performance standards.

Expert PCB Assembly Services

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